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Saturday, 4 November 2017

[TOP] 115 Process Instrumentation and Control Multiple choice Questions pdf download



Real Time Process Instrumentation and Control Interview Questions with Answers PDF

1. A device for determining die value or magnitude of a quantity or variable :
(a)     sensor
(b)     transducer
(c)     gauge
(d)     instrument
(e)     indicator.
Ans: d

2. Determining moisture in steam by measuring the temperature in a throttling calorimeter is an example of :
(a) direct measurement
(b) indirect measurement
(c) measurement by comparison
(d) measurement by calibration
(e) automatic measurement.
Ans: b
Process Instrumentation and Control mcqs
3. The closeness with which the reading of an instrument approaches the true value of the variable being measured is called :
(a)     accuracy
(b)     precision
(c)     sensitivity    
(d)     resolution
(e)     discrimination.'
Ans: a


4. Errors due to assignable causes are called :
(a)     static errors  
(b)     systematic errors
(c) calibration errors
(d) random errors
(e) known errors.
Ans: b

5. Pick up the appropriate word for A pointer moving over a scale : 
(a)     instrument    
(b)     indicator
(c)     transducer    
(d)     gauge
(e)     recorder.
Ans: b

6. Pick up the appropriate word for A reading obtained from the motion of a pointer on a scale :
(a)     analog
(b)     digital
(c)     display
(d)     indicator
(e)     instrument.
Ans: a

7. Pick up the appropriate word for The reading displayed as a number, a series of holes on a punched card, or a sequence of pulses on magnetic tape :
(a)     pulse train    
(b)     digital
(c)     analog
(d)     numeral
(e)     recording.
Ans: b

8. For studying detailed variations with time, one uses :
(a)     indicator
(b)     digital indicator
(c)     recorder
(d)     integrator
(e)     analog indicator.
Ans: c


9. The condition of how much successive readings differ from one another for a fixed value of the variable is called :
(a)     accuracy
(b)     error
(c)     sensitivity    
(d)     resolution
(e)     precision.
Ans: e

10. The ratio of output signal or response of the instrument'" to a change in input or measured variable is called :
(a)     sensitivity
(b)     precision
(c)     resolution
(d)     threshold
(e)     accuracy.
Ans: a

11. The smallest change in measured value to which the instrument will respond is called
(a)     accuracy
(b)     precision
(c)     amplification
(d)     resolution
(e)     sensitivity.
Ans: d

12. It responds directly to the measured quantity, producing a related motion or signal :
(a) sensing element
(b) transducer
(c)     transmitter  
(d)     indicator
(e)     measuring device.
Ans: a

13. Which of the following is used to count the number of brass items passing on a conveyor line, when no contact is permitted with the object:
(a) event counter
(b) mechanical counter
(c) magnetic pick up
(d) photoelectric cell
(e) electronic counter.
Ans: d

14. Which of the following does not pertain to timing device :
(a) charging of a condenser
(b) flow of oil through a dash pot
(c) release of air through a nozzle
(d) flow of sand through an opening
(e) piezoelectric crystal.
Ans: e

15. Motion of fast-moving systems may be timed and studied by means of a :
(a)     stroboscope  
(b)     piezoelectric crystal
(c) electronic timer
(d) chronometer
(e) photovoltaic cell.
Ans: a

16. In which device the input motion changes the inductive coupling between primary and secondary coils :
(a)     potentiometer
(b)     synchro
(c)     collimator    
(d)     protractor
(e)     dial gauge.
Ans: b

17. Which effect is useful in measuring rapidly varying forces :
(a)     piezoelectric
(b)     strain gauge
(c)     photovoltaic
(d)     pneumatic gauging
(e)     change of capacitance.
Ans: a

18. Pressure measuring devices are not based on:
(a) measure of an equivalent height of liq-uid column
(b) measure of the force exerted on a fixed area
(c) measure of some change in electrical or physical characteristics of the fluid
(d) area measurement by polar planimeter
(e) all of the above.
Ans: d

19. Which of the following may be measured by the deflection of an elastic element, by balancing against a known force, by the acceleration produced in an object of known mass :
(a)     force
(b)     pressure
(c)     temperature  
(d)     level
(e)     displacement.
Ans: a

20. The sensitivity of reading of manometer can be increased by :
(a) inclining the manometer rube
(b) using low specific gravity fluid
(c) application of optical magnification
(d) use of level sensing device
(e) all of the above.
Ans: a

21. Which of the following device is used as a standard for calibrating pressure gauges :
(a)     manometer  
(b)     diaphragm
(c) bellows
(d) dead weight pressure tester
(e) piezoelectric crystal.
Ans: d

22. Which gauge can be used to measure pressure below 1 xm :
(a) dead weight tester
(b) pirani gauge
(c) ionization gauge
(d) McLeod gauge
(e) absolute pressure sensor.
Ans: c

23. Which is not correct statement about selection of tube material for a Bourdon gauge:
(a) Have high creep strength to withstand high temperature
(b) Be stable enough to maintain its calibration indefinitely
(c) Be immune to corrosion from the fluid inside the tube, and from the atmos-phere outside it
(d) Be hard enough to withstand the ap-plied pressure without any part of it being stressed above the limit of proportionality
(e) Be easy to fabricate.
Ans: a

24. Hysteresis error in Bourdon tube can be minimized by :
(a) using proper tube material
(b) using proper diameter and thickness of tube
(c) avoiding temperature cycling
(d) using it well within the designed pres¬sure range
(e) using separating diaphragm and avoid direct ingress of hot. fluid to tube
Ans: d

25. Pick up false statement about pressure measurements :
(a) low pressure is normally measured by manometers
(b) medium pressure by diaphragms or bellows
(c) medium and high pressure by Bourdon gauge
(d) all pressures by transducers
(e) absolute pressure by piezoelectric crystal.
Ans: e

26. Pressure gauges are never connected directly to live steam because :
(a) the tubes or bellows which operate them would be overheated, causing serious error and damage
(b) steam if leaks, can cause serious in¬juries to operators
(c) entry of steam would cause static head error
(d) parts of pressure gauge can't withstand temperature of steam
(e) pressure gauges are not calibrated to measure steam pressure directly.
Ans: a

27. A siphon or loop in the connecting pipe is iterposed as close as possible to the pressure gauge so that:
(a) steam can condense to form a seal of water to fill the tube or bellows at the pressure being measured
(b) air or vapour collection is avoided
(c) moisture formed in pipe can be drained
(d)     static head errors are eliminated
(e)     it acts as dampener and does not pass on pressure variations to sensor.
Ans: a

28. When the pressure medium to be measured is air or gas, the pipe is made to rise continuously to the gauge, so that:
(a)     no air or vapour can collect in pipe
(b)     any moisture can be drained   '
(c) moisture does not come in contact with elements of sensor/gauge
(d) moisture can condense to form seal of water
(e) static head error due to moisture is eliminated.
Ans: b

29. Ring balance gauge is used for measurement of:
(a) absolute pressure
(b) vacuum
(c) differential pressure
(d) temperature
(e) gauge pressure.
Ans: c

30. The deflection of centre of capsule (formed by circumferential welding of two diaphragms) is proportional to :
(a) active diameter of diaphragm (D)
(b) D
(c)     D2
(d)     D3
(e)     D4
Ans: e

31. The development of following element has improved the reliability and the response action of low pressure gauges :
(a)     diaphragm    
(b)     capsule
(c) bourdon
(d)     ring balance
(e)     all of the above.
Ans: b

32. Proving rings are used to measure :
(a)     displacement
(b)     force
(c)     velocity
(d)     acceleration
(e)     shock.
Ans: b

33. Which is not correct about load cells used to measure weight/force :
(a) accuracy of the order of 0.01 to 1%
(b) rugged and compact construction
(c) no moving parts and negligible deflec-tion under load
(d) low resistance to side load and low overload withstand
(e) hermetically sealed and thermal com-pensation.
Ans: d

34. Which type of device is suitable for dynamic force measurement:
(a)     lever balance
(b)     spring balance
(c)     proving ring
(d)     piezo-electric transducer
(e)     all of the above.
Ans: d

35. Hysteresis errors in Bourdon tubes can be minimized by :
(a) selecting proper material
(b) proper design and fabrication
(c) using them well within the designed pressure range
(d) avoiding direct entry of steam into it
(e) calibrating it from time to time.
Ans: c

36. In case of strain gauge transducers, several strain cycles, and temperature cycles are carried out before making measurements, in order to :
(a) increase life
(b) enable high repeatable readings
(c) eliminate premature failures
(d) increase accuracy
(e) avoid drift.
Ans: b

37. Accuracy of standard pressure gauges, used for testing and calibration purposes is of the order of :
(a)     ± 1.5%
(b)     ± 1%
(c)     ± 0.5%
(d)     ± 0.25%
(e)     ±0.1%.
Ans: d

38. Which gauge is based on the change of heat conductivity of a gas with pressure and the change of electrical resistance of a wire with temperature :
(a) thermocouple gauge
(b) Bourdon gauge
(c) Ionization gauge
(d) nuitating disk gauge
(e) Pirani gauge.
Ans: e

39. Which of the following have relatively large and negative temperature coefficients of resistance :
(a) radiation pyrometers
(b) optical pyrometers
(c) thermistors
(d) platinum resistance detectors
(e) thermocouples.
Ans: c

40. Thermal expansion of a solid is employed in :
(a) thermocouple
(b) resistance thermometer
(c) bulb thermometer
(d) bimetal element
(e) zener diode.
Ans: d

41. Cold junction compensation is needed in ase of measurement of temperature by :
(a)     thermocouple
(b)     thermopile
(c)     thermistor    
(d)     zener diode
(e)     resistance thermometer.
Ans: a

42. Which of the following consists of a very thin strip of nickel or platinum foil which responds to temperature in the same manner as the resistance thermometer :
(a)     thermo pile  
(b)     bolometer
(c) radiation pyrometer
(d) thermistor    
(e)     optical pyrometer.
Ans: b

43. For measuring temperature in the range of 20 to 600°C, following liquid is used in glass thermometer :
(a)     mercury
(b)     alcohol
(c)     toluene
(d)     pentane
(e)     creosote.
Ans: a

44. For measuring temperature in the range of 200 to 30°C, following liquid is used in glass thermometer:
(a)     mercury
(b)     alcohol
(c)     toluene
(d)     pentane
(e)     creosote.
Ans: d

45. Which of the following glass is used for 00-600°C temperature measurement by mercury-in-glass thermometer :
(a)     lead glass      
(b)     normal grade
(c)     borosilicate  
(d)     supermax
(e)     any one of the above.
Ans: d

46. Pick up false statement about liquid-in-metal thermometers :
(a) remote indication of temperature can't be given
(b) error is produced if capillary passes through hot zone
(c) error also occurs if instrument base is at high ambient temperature
(d) error can also creep in by the head of the liquid if the bulb is installed either above or below the Bourdon
(e) these are used for industrial applica-tions where accuracy is not so impor-tant.
Ans: a

47. Twisting the thermocouple wires together and heat welding them :
(a) is the standard practice of making junction
(b) would result in noise generation
(c) cause small errors due to local e.m.f. which may arise if the junction is too long
(d) would slow down the response
(e) result in inaccuracies.
Ans: c

48. Which of the following thermocouple generates highest e.m.f. for a given temperature :
(a) copper-constantan
(b) iron-constantan
(c) chromel-alumel
(d) platinum-rhodium platinum
(e) silver-palladium.
Ans: b

49. Protective coating by a suitable cover are applied over strain gauge in order to protect it against:
(a) temperature rise
(b) dust and dirt
(c) moisture
(d)     ageing
(e)     shorting by conductive contact.
Ans: c

50. The resistance of strain gauge grid used in pressure transducers is of the order of :
(a)     0.1 to 1 ohm
(b)     1 to 10 ohm
(c) 10 to 100 ohm
(d) 100 to 2000 ohm
(e) 2000 to 105 ohm
Ans: d

51. During temperature changing conditions, quite appreciable difference, occurs be tween the -true-temperature and the measured temperature because of the time required for the transfer of heat through thermometer pockets (thermowells) to thermometer sensing element. This time lag is of the order of :
(a)     0.1 to 1 sec  
(b)     1 to 2.5 sec
(c) 2.5 to 10 or 20 sec
(d) 25 to 100 sec
(e) 100 to 500 sec.
Ans: c

52. Pick up false statement:
(a) copper-constantan thermocouple is a stable couple resistant to both oxidis¬ing and reducing atmosphere, but needs protection from acidic vapours
(b) Iron-constantan thermocouple suffers from oxidation attack on iron wire, if exposed
(c) iron-constantant couple can be made stable by using enamelled iron
(d) Both wires of chromel-alumel ther-mocouples are prone to damage by sulphurous gases
(e) copper-constantan thermocouple is used as a reference standard for calibration purposes.
Ans: e

53. Automatic cold junction compensation in thermocouple is provided by :
(a) connecting thermocouple wires, in op-position
(b) a nickel wire resistance in series with a manganin resistance
(c) maintaining cold junction temperature constant by a cooling unit
(d) using a photovoltaic cell
(e) connecting a dry battery cell in opposi¬tion.
Ans: b

54. The material used for resistance temperature sensor is :
(a)     copper
(b)     nickel
(c)     platinum
(d)     any one of above
(e)     none of above.
Ans: d

55. To prevent self-heating errors becoming too great, the current through platinum element (100 ohm) is kept at a very small value :
(a)     0.1 raA
(b)     1 mA
(c)     5 mA
(d)     20 mA
(e)     50 mA.
Ans: c

56. In calibration of temperature sensors by fixed point method, the device is calibrated at:
(a) ice point (0°C)
(b) steam point (100°C)
(c) sulphur point (444.6°C)
(d) all of the above
(e) none of the above.
Ans: d

57. Pick up correct statement about calibration of temperature sensors by comparison method using liquid bath :
(a) water is used for temperatures from 0 to I00°C
(b) special grade of paraffin oil is used for temperatures between 100 and 200°C
(c) For temperature between 200 and 600°C, a mixture of sodium nitrate and potassium nitrate is used
(d) all of above are true
(e) none of above is true.
Ans: d

58. Local velocity is measured by a :
(a)     pitot tube      
(b)     venturi tube
(c) orifice plate
(d) vena contracta device
(e) nozzle.
Ans: a

59. Flange taps in case of orifice plate are installed :
(a) 25 mm from each side of the orfice plate
(b) D (pipe diameter) upstream and D/2 downstream
(c) just at surface of orifice plate
(d) 2.5 D upstream and 8 D downstream
(e) any one of the above.
Ans: a

60. Vena-contracta taps are employed :
(a)     D upstream and D downstream from the plate
(b) D upstream and at vena contracta
(c) 2 D upstream and at vena contracta
(d) just at surface of plate upstream and at vena contracta
(e) any one of the above.
Ans: b

61. For an orfice plate having ratio of inside and pipe diameter as 0.5, the pressure loss in comparison to differential pressure created is of the order of :
(a)     5%
(b)     10%
(c)     20%
(d)     35%
(e)     50%.
Ans: e

62. 15° taper venturi tube causes loss of following % of the differential pressure :
(a)     5%
(b)     10%
(c)     20%
(d)     30%
(e)     40%.
Ans: b

63. Pick out false statement about advantages of orifice plates, used for flow measurement :
(a) no moving parts
(b) long-term reliability
(c) highturn-down ratio
(d) inexpensive
(e) inherently simple in operation.
Ans: c

64. Pick out false statement about disadvantages of orifice plates :
(a) square root relationship
(b) poor turn-down ratio
(c) critical installation requirements
(d) short-term reliability
(e) high irrecoverable pressure loss.
Ans: d

65. Dall tube is another variation of :
(a)     orifice plate  
(b)     nozzle
(c)     venturi tube  
(d)     rotameter
(e)     pitot-tube.
Ans: c

66. Target meter is concerned with measure-ment of:
(a)     flow
(b)     pressure
(c)     viscosity
(d)     density
(e)     level.
Ans: a

67. The flow error in case of normal nozzles is of the order of :
(a)     0.1%
(b)     0.2%
(c)     0.5%
(d)     1%
(e)     2%.
Ans: d

68. Which of the following flow meter maintains a constant pressure differential but varies the orifice area with flow :
(a)     Ledoux bell  
(b)     variable area
(c) straightening vane
(d) variable head
(e) vane-type.
Ans: b

69. Flow in open channels is measured by using :
(a)     nozzle
(b)     orifice plate
(c)     propeller
(d)     weir
(e)     vortex-shedding meter.
Ans: d

70. For measuring air flow, following meter is often used :
(a) vane-type or anemometer
(b) electro magnetic flow meter
(c) vortex-shedding meter
(d) ultrasonic flow meter
(e) pitot tube.
Ans: a

71. Laser droppler anemometer is used to measure :
(a)     pressure
(b)     velocity
(c)     level
(d)     density
(e)     temperature.
Ans: b

72. In which flow device the pressure loss is minimum :
(a)     orifice plate  
(b)     nozzle
(c) variable orifice meter
(d) venturi tube
(e) Dall tube.
Ans: e

73. Pick out the odd flow measuring device among the following :
(a) positive displacement type
(b) nutating disc type
(c) sliding vane type
(d) turbine type
(e) hydraulic flume.
Ans: e

74. Dynamometers are :
(a) force measuring devices
(b) torque measuring devices
(c) power measuring devices
(d) energy measuring devices
(e) displacement measuring devices.
Ans: c

75. In some measurements, in order to increase the sensitivity, two measuring and two reference cells are often used. This arrange ment is usually referred to as :
(a) wheatstone bridge
(b) katharometer
(c) attenuator    
(d)     amplifier
(e)     Kelvin bridge.
Ans: b

76. Paramagnetic analyser is used to measure following gas sample in air
(a)     oxygen
(b)     ozone
(c)     nitrogen
(d)     nitrogen oxides
(e)     hydrocarbons.
Ans: a

77. Continuous analysers for measuring following are based on the chemiluminescent flameless reaction with ethylene :
(a)     oxygen
(b)     ozone
(c) sulphur oxides
(d) nitrogen oxides
(e) pollutants.
Ans: b

78. In capillary viscometer, viscosity is proportional to :
(a)     flow
(b)     1/flow
(c)     Vflow
(d)     1/Vfl ow
(e)     1/flow3/2.
Ans: b

79. Industrial flow meters are based on :
(a) rotational devices
(b) flow through restrictions
(c) flow around obstructions
(d) all of above
(e) none of above.
Ans: d

80. Chromatographic analyser is used to measure the :
(a) 02 content in flue gases
(b) C02 content in flue gases
(c) CO content in flue gases
(d) amount of individual gases in a mix¬ture
(e) amount of elements in an alloy.
Ans: d

81. The Ringelmann chart is associated with measurement of:
(a)     smoke density
(b)     S02 and S03
(c)     NO,
(d)     CO
(e)     dust concentration.
Ans: a

82. The pH value is a measure of hydrogen ionin a solution. The letters pH stand for :
(a) percentage of H2 in solution
(b) power of the hydrogen ion concentra-tion
(c) presence of hydrogen ions
(d)     purity of H20
(e)     none of the above.
Ans: b

83. The density can be measured using :
(a)     weight
(b)     buoyancy
(c) hydrostatic head
(d) resonant elements
(e) all of above.
Ans: e

84. Electrode potential is concerned with measurement of:
(a)     density
(b)     viscosity
(c)     chemical analysis
(d)     PH
(e)     all of above.
Ans: d

85. Almost all pH measurements are best made with a:
(a) glass electrode
(b) solid state electrode
(c) liquid ion exchange electrode
(d) redox electrode
(e) heterogeneous membrane electrode.
Ans: a

86. Pure water has pH value of 7. This means that pure water has :
(a) 7 g of ionized hydrogen per litre
(b) 10  g of ionized hydrogen in/m
(c) 1CT7 % of ionized hydrogen
(d) 10"7 g of ionized hydrogen per litre
(e) none of the above.
Ans: d

87. Which measurement is a good guide to the quality of the water :
(a) conductivity
(b)     pH
(c) dissolved 02 content
(d) turbidity
(e) all of the above.
Ans: a

88. The commonly used unit of conductivity is:
(a)     mho
(b)     mho/m
(c)     n mho/cm    
(d)     ohm/m
(e)     m mho/mm.
Ans: c

89. Spectrophotometer is used to :
(a) measure surface hardness
(b) measure surface characteristics
(c) measure chemical composition of al-loys
(d) analyse colour spectrum
(e) analyse gas composition.
Ans: d

90. The change in length of humidity sensitive elements is measured by :
(a)     hydrometer
(b)     hygrometer
(c)     psychrometer
(d)     photometer
(e)     all of the above.
Ans: b

91. The orsat apparatus is used for measuring:
(a) chemical analysis of flue gases
(b) moisture in air
(c) composition of alloys
(d) colour spectrum
(e) molecular configuration.
Ans: a

92. The error caused in vibration measuring equipment due to non compliance (not stiff) of bond made between sensor and the surface it is mounted is called :
(a) cross-coupling
(b) coupling compliance
(c) influence error
(d) subject loading by sensor
(e) spurious variation in capacitance.
Ans: b

93. Machine health monitoring is mainly based on measurement of:
(a) lub oil pressure
(b) vibrations at strategic points
(c) bearing temperature measurement
(d) efficiency and losses of machine
(e) all of above.
Ans: b

94. Mass-spring seismic sensors measure directly the :
(a)     displacement
(b)     velocity
(c)     acceleration  
(d)     shock
(e)     force.
Ans: c

95. An operation which, in the presence of a disturbing influence, tends to reduce the difference between the actual state of a system and an arbitrarily varied desired state and which does so on the basis of this difference, is called :
(a) automatic control
(b) feedback control
(c) open feed back control
(d) closed feed back control
(e) self regulation.
Ans: d

96. An apparatus which measures the value of a quantity or condition which is subject to change with time, and operates to maintain within limits this measured value, is called
(a) automatic regulator
(b) self controller
(c) feedback controller
(d) two-position controller
(e) floating regulator.
Ans: a

97. The time required for the controlled variable to reach a specified value after the application of a step input is called :
(a)     rise time
(b)     settling time
(c)     response time
(d)     peak time
(e)     proportional time.
Ans: c

98. The operating characteristic which inherently assists the establishment of equilibrium is called :
(a) corrective action
(b) self regulation
(c) automatic regulation
(d) proportional control action
(e) floating controller action.
Ans: b

99. The quantity or condition of the controlled system which is directly, measured or controlled :
(a)     set point
(b)     deviation
(c) controlled variable
(d) command signal
(e) control agent.
Ans: c

100. The range of values through which the variable must change to cause the final control element to move from one ex¬
treme position to the other :
(a) throttling range
(b) disturbance
(c) proportional band
(d) response
(e)     deviation.
Ans: a

101. The range of scale values through which the controlled variable must pass in order that the final control element be moved through its entire range :
(a)     throttling
(b)     floating band
(c) controller band
(d) settling time
(e) proportional band.
Ans: e

102. A controller action in which there is a predetermined relation between the values of the controlled variable and the rate of motion of a final control element:
(a) floating controller action
(b) proportional-position controller action
(c) proportional-speed floating control¬ler action
(d) two-position controller action
(e) self-regulation controller action.
Ans: a

103. The controller action in which there is continuous linear relation between the position of the final control element and the value of the controlled variable :
(a) floating controller action
(b) proportional-position controller action
(c) proportionrl-speed floating controller action
(d) two-position controller action
(e) self-regulation controller action.
Ans: b

104. The stability, accuracy, and speed ofresponse of a control system are determined by analysing :
(a) its mathematical model
(b) closed-loop feedback control system
(c) steady-state response
(d) transient response
(e) steady-state and transient response.
Ans: e

105. The steady-state performance is evaluated in terms of the :
(a) accuracy with which the output is controlled for a specified input
(b) maximum overshoot
(c) rise time
(d)     response time
(e)     all of the above.
Ans: a

106. The transient performance, i.e. the behaviour of the output variable as the system changes, from one steady-state
condition to another, is evaluated in terms of;
(a)     accuracy
(b)     settling time
(c)     response time
(d)     peak time
(e)     maximum overshoot, rise time, and response time.
Ans: e

107. The immediately apparent feature of an observed transient performance is :
(a) the existence and magnitude of the maximum overshoot
(b) the frequency of the transient oscilla-tion
(c) the response time
(d) all of the above
(e) none of the above.
Ans: d

108. Following is the property of the system which opposes a change in the output variable :
(a)     load
(b)     power element
(c) resistance
(d) damping
(e) all of the above.
Ans: d

109. When an automatic control system is the output variable overshoots its desired steady-state condition and a transient oscillation occurs :
(a)     underdamped
(b)     over damped
(c)     critically damped
(d)     damped
(e)     without damping.
Ans: a

110. The overshoot and the settling time are maximum with :
(a) underdamped system
(b) overdamped system
(c) critically damped system
(d) damped system
(e) non damped system.
Ans: a

111. The steady state output of the system to input sinusoids of varying frequency is referred to as :
(a) frequency response of a system
(b) Nyquist plot
(c) Bode plot
(d) transient response
(e) logarithmic plot.
Ans: a

112. System function is expressed as :
(a) Response function
(b) lyccitation function
(c) (a)/(b)
(d)     (b)/(a)
(e)     characteristic equation.
Ans: c

113. The frequency response can be obtained analytically from the :
(a) characteristic equation
(b) transfer functions of the components
(c) polar plot      
(d)     Bode diagram
(e)     all of the above.
Ans: b

114. The transient performance characteristics of the control are conveniently obtained from curve of the :
(a) open-loop frequency response function
(b) transfer functions of system
(c) closed loop frequency response
(d) all of above
(e) none of above.
Ans: a

115. The % age of silica in water is measured by a :
(a)     colorimeter  
(b)     photometer
(c) electro chemical equipment
(d) conductivity cell
(e) Katharometer.
Ans: a
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Real Time Process Instrumentation and Control Online Quiz Questions and Answers

1. What Is Instrumentation?
The technology which is used to measured and control the process system of plant is called instrumentation. It is branch of engineering.

2. What Is Reynolds Number?
We know with help of reynolds number what type of flow in fluid.

3. Why Do We Use 4-20ma Signal Instead Of 0-10 Ma?
To elevate zero so that we can come to know whether it is dead zero or from signal.
Process Instrumentation and Control Questions Answers
4. What Is The Difference Between Dry Leg And Wet Leg?
Dry leg means in lab. And wet leg means in feild


5. How Can We Calibrate A Positioner?
A positioner is a device put into a valve to ensure that it is at a correct position of opening as per the control signal. An I/P converter only sends the opening/closing request to valve but can not confirm its position.
Positioner senses the valve opening through a position feedback link connected to valve stem which is its input signal. I/P converter output is its setpoint input. The difference between these two is the error signal based on which the positioner positions the valve to correct position to reduce error to zero. Hence positioner is nothing but a pneumatic feedback controller.
Controlled external supply air to positioner provides power to positioner to position a valve. Also positioner is used in a valve when valve operating signal range is different from I/P converter output range.

6. Explain What Is The Working Principle Of The Magnetic Meter?
An electric potential is developed when a conductor is moved across the magnetic field. In most electrical machinery the conductor is a wire. The principle is equally applicable to a moving, electrically conductive liquid. The primary device of commercial magnetic meters consist of straight cylindrical electrically insulated tube with a pair of electrodes nearly flush with the tube walls and located at opposite end of a tube diameter. This device is limited to electrically conducting liquids. The magnetic meter is particularly suited to measurement of slurries and dirty fluids.

7. Tell Me The Mechanism Behind The Turbine Meter?
Turbine meters consist of straight flow tube within which a turbine or fan is free to rotate about it s axis which is fixed along g the centre line of the tube. Mostly, a magnetic pick up system senses the rotation of the rotor through the tube walls. The turbine meter is a flow rate device, since the rotor speed is directly proportional to the flow rate. The output is usually in the form of electric pulses from the magnetic pick up with a frequency proportional to the flow rate.

8. How To Choose Differential Range?
The most common range for differential range for liquid measurement is 0-100. This range is high enough to minimize the errors caused by unequal heads in the seal chambers. It is also dependent on the differences in the temperature of the load lines. The 100 range permits an increased in capacity up to 400. While decrease down up to 20 by merely changing the range tubes or range adjustments.

9. What Is The Working Of Rota Meter?
Variable area meters are special form of head meters. Where in the area of flow restrictor is varied. So as to hold the differential pressure constant. The rota meter consists of a vertical tapered tube through which the metered fluid flows in upward direction. As the flow varies the ‘float' rises or falls to vary the area of the passages that the differential across it balances the gravitational force on the ‘float'. The differential pressure is maintained constant. The position of the ‘float' is the measure of the rate of flow.

10. Explain What Are De-saturators?
When, in some processes, e.g. batch processes, long transient responses are expected during which a sustained deviation is present the controller integral action continuously drives the output to a minimum or maximum value. This phenomenon is called ‘integral saturation of the control unit'. When this condition is met, then this unit is de-saturated.


11. Do You Know How Is Automatic Reference Junction Compensation Carried Out In Temperature Recorders?
In automatic reference junction compensation, variable nickel resistor is used. As the temperature changes, so does its resistance. This reference junction compensator is located, so that it will be at the temperature of the reference junction. The reference junction is at the poset where the dissimilar wire of the thermocouple is rejoined. This joint is invariably at the terminal strip of the instrument.

12. What Is Solenoid Valve? Where It Is Used?
A solenoid is electrically operated valve. It consists of solenoid coil in which magnetic plunger moves. This plunger is connected to the plug and tends to open or close the valve.
There are two types of solenoid valves:
1. Normally Open
2. Normally closed

Use: It is used for safety purpose in different electric work

13. What Is Ratio Control System?
A ratio control system is characterized by the fact that variations in the secondary variable don't reflect back on the primary variable. A ratio control system is the system where secondary flow is hold in some proportion to a primary uncontrollable flow.
If we assume that the output of a primary transmitter is A. and the output of the secondary transmitter is B, and that the multiplication factor of the ratio relay is K, then for equilibrium conditions which means set valve is equal to measured valve.

we find the following relation:
KA-B=0 or B/A = K where ‘K' is the ratio setting off the relay.

14. How To Test A Transistor With A Multimeter?
1. Emitter +ve of meter and base -ve output =Low resistance
2. Emitter -ve of meter and base +ve output =High resistance
3. Collector +ve and base -ve output =Low
4. Collector -ve and base +ve output =Low

Emitter: Collector = High resistance
PNP: Opposite Results

15. What Is Motion Balance Principle?
A controller which generates an output signal by motion of its parts. The increase in the baffle is to move towards the nozzle. The nozzle back pressure will increase. This increase in the back pressure acting on the balancing bellows, will expand the bellows. The nozzle is moved upward due to this. The nozzle will move until motion almost equals the input baffle motion.

16. What Is Force Balance Principle? State Some Of Its' Advantages?
Force balance principle: A controller which generates an output signal by opposing torque. The input force is applied on the input bellows which moves the beam. This crackles nozzle back pressure. The nozzle back pressure is sensed by the balancing bellows which brings the beam to balance. The baffle movement is very less about 0.002 for full scale output.

Advantages:
a. Moving parts are fewer.
b. Baffle movement is negligible
c. Frictional losses are less

17. What Is Zener Diode? What Is Voltage Regulator?
The breakdown region of a p-n diode can be made very sharp and almost vertical diodes with almost vertical breakdown region are known a s zener diodes. A zener diode operating in the breakdown region is equivalent to a battery. Because of this current through zener diode can change but the voltage remains constant. It is this constant voltage that has made the zener diode an important device in voltage regulation.
Voltage regulator: The output remains constant despite changes in the input voltage due to zener effect.

18. What Is Intrinsically Safe System?
Intrinsic safety is a technique for designing electrical equipment for safe use in locations made hazardous by the presence of flammable gas or vapours in the air.
Intrinsically safe circuit is one in which any spark or thermal effect produce either normally or under specified fault conditions is incapable of causing ignition of a specified gas or vapour in air mixture at the most ignited concentration.

19. What Is Furnace Draft Control?
Balanced draft boilers are generally used negative furnace pressure. When both forced draft and induced draft are used together, at some point in the system the pressure will be same as that of atmosphere. Therefore the furnace pressure must be negative to prevent hot gas leakage.
Excessive vacuum in the furnace however produces heat losses through air infiltration. The most desirable condition is that the one have a very slight negative pressure of the top of furnace.

20. What Are Different Types Of Control Valves?
The commonly used control valves can be defined as follows:
a. Depending on Action:
Depending on action there are two types of control valves 1. Air to close 2. Air to close
b. Depending on body:
Depending on body there are 4 types of control valves
1. Globe valves single or double seated
2. Angle valves
3. Butterfly valves
4. Three way valves

21. Name Different Types Of Bourdon Tubes?
Types of bourdon tubes:
1. C type
2. Spiral
3. Helix

22. What Are Primary Elements Of Measuring Pressure? Which Type Of Pressure Can Be Measured By These Elements?
Primary elements of measuring pressure are:
a. Bourdon Tube
b. Diaphragm
c. Capsule
d. Bellows
e. Pressure springs
These elements are known as elastic deformation pressure elements.

23. What Is The Use Of Valve Positioner?
Valve positioner can be used for following reasons:
a. Quick action
b. Valve hysterisis
c. Viscous liquids
d. Split range.
e. Line pressure changes on valve
f. Bench set not standard
g. Reverse valve operations

24. What Is The Use Of Double Seated Valve?
In double seated valves the upward and downward forces on the plug due to reduction of fluid pressure are nearly equalized. It is generally used on bigger size valves and high pressure systems. Actuator forces required are less.

25. What Is The Use Of Single Seated Valve?
The single seated valve is used on smaller sizes where an absolute shut off is required. The use of single seated valve is limited by pressure drop across the valve in the closed or almost closed position.

26. Name Different Parts Of A Pressure Gauge? Explain The Use Of Hair Spring In The Pressure Gauge?
Pressure gauge includes following components:
a. ‘C' type bourdon tube.
b. Connecting link
c. Sector gear
d. Pinion Gear
e. Hair spring
f. Pointer
g. Dial
Use of hair spring: Hair spring is responsible for controlling torque. It is also used to eliminate any play into linkages.

27. Tell Me How Is Flow Measured In Square Root?
Flow varies directly as the square root of pressure. Thus, F=K of square root of applied pressure. Since this flow varies as the square root of differential pressure.
The pressure pen does not directly indicate flow. Thus flow can be determined by taking the square root of the pen. Assume the pen reads 50% of the chart. So, flow can be calculated using the pen measure in the chart.

28. Explain How Can A D.p. Transmitter Be Calibrated?
D.P. transmitter can be calibrated using following steps:
1. Adjust zero of Xmtrs.
2. Perform static pressure test: Give equal pressure on both sides of transmitter. Zero should not shift either side. If the zero shifts then carry out static alignment.
3. Perform vacuum test: Apply equal vacuum to both the sides. Zero should not shift.
4. Calibration procedure: Give 20 psi air supply to the transmitter and vent L.P. side to atmosphere. Connect output of the instrument to the standard test gauge. Adjust zero. Apply required pressure to the high pressure side  and adjust the span. Adjust zero gain if necessary.

29. What Is Bernoulli's Theorem. State Its Application?
Bernoulli's theorem states that the ‘total energy of a liquid flowing from one point to another remains constant'. It is applicable for non-compressible liquids. For different types of liquid flow Bernoulli's equation changes. There is direct proportion between speed of fluid and its dynamic pressure and its kinetic energy.
It can be used in various real life situations like measuring pressure on aircraft wing and calibrating the airspeed indicator. It can also be used to low pressure in the venturi tubes present in carburetor.

30. Explain Why Is The Orifice Tab Provided?
Following reasons justify for providing orifice tab:
1. Indication of orifice plate in a line
2. The orifice diameter is marked on it.
3. The material of the orifice plate.
4. The tag number of the orifice plate.
5. To mark the inlet of an orifice.

31. Do You Know How Do You Identify An Orifice In The Pipeline?
An orifice tab is welded on the orifice plate which extends out of the line giving an indication of the orifice plate.

32. Explain What Are Different Types Of Orifice Plates? State Their Uses?
Different orifice plates are:
1. Concentric
2. Segmental
3. Eccentric
Concentric: These plates are used for ideal liquid as well as gases and steam service. Concentric holes are present in these plates, thats why it is known as concentric orifice.
Segmental: This plate has hole in the form of segment of the circle. This plate is used for colloidal and sherry flow measurement.
Eccentric: This plate has the eccentric holes. This plate is used in viscous and sherry flow measurement.

33. Why Thermo Wells Are Used? What Materials Are Used In Thermo Wells?
In numerous applications, it is neither desirable nor practical to expose a temperature sensor directly to a material. Wells are therefore used to protect against damage corresion, arosion, aborsion and high pressure processes.

A thermo well is also useful in protecting a sensor from physical damage during handling and normal operations.
Materials used in thermo wells: Stainless steel, Inconel, Monel, Alloy Steel, Hastelloy

34. Can You Explain The Burnout Feature?
Burnout provides the warnsug feature of driving indicator at the end of scale, if the input circuit is open. A burnout resistor is provided which develops a voltage drop between the measuring circuit and amplifier. The polarity of the signal determines the direction of the servo drive upon an open circuit in the input.
Upscale burnout: R value 10 M
Downscale burnout: R value 22 M

35. What Is Constant Voltage Unit?
The constant voltage circuit consists of a rectifier, CR and a filter capacitor. It is followed by two stages of zener regulation. Abridge configuration is provided to lamp line voltage zener regulation. Regulation 1 and regulation 2 provides relatively provide constant current. Resistors form a bridge that may remoment line voltage effects.

36. Tell Me The Working Of An Enraf Level Gauge?
Enraf level gauge is based on the ser powered null balance technique. A displacer serves as continuous level sensing element. A two phase ser motor controlled by a capacitive balance system winds unwinds the the measuring wire until the tension in the weight springs is in balance with the weight of the displaced part immersed in the liquid. The sensing system in balance measures the two capacitance formed by the moving central sensing rod provided by the two capacitor plates and the si plates.

37. Do You Know The Working Of An Electronic Level Troll?
The variation in level of buoyancy resulting from a change in liquid level varies the net weight of the displacer increasing or decreasing the load on the torque arm. This change is directly proportional to change in level and specific gravity of the liquid. The resulting torque tube movement varies the angular motion of the rotor in RVDT providing a rotor change proportional to the rotor displacement, which is converted and amplified to a D.C. current.

38. Explain How D.p. Transmitter Can Be Applied To Open Tank?
In open tank the lower pressure side is vented to the atmosphere. All pressure is applied to the high pressure side. This vessel pressure is measured through high pressure side.

39. Do You Know How D.p. Transmitter Can Be Applied To Close Tank?
In closed tank, bottom of the tank is connected to the high pressure side of the transmitter. Top of tank is connected to the lower pressure side of the transmitter. In this way vessel pressure can be measured.

40. What Is The Function Of 3-way Manifold Valve?
excessive pressure to your differential pressure transmitter, you could damage your instrument. This is known as over-ranging the transmitter.
A three-way manifold valve is a device that prevents the instrument from being over-ranged. It also allows the isolation of the transmitter from the process loop (an option which could be used generaly for maintenance or re-calibration or fitting new equipment).

41. Why We Giving Input To Electronic Amplifier In Inverting Pin? What Is The Reason Behind That?
if we need a phase shift than we give input n inverting pin or when we need to boost signal at higher level, i.e; using cascade stages of amplification(even) than we also use inverting pin.

42. What Is Instrumentation Instrumentation Engineering?
Instrumentation engineering is the engineering specialization focused on the principle and operation of measuring instruments which are used in design and configuration of automated systems in electrical, pneumatic domains etc.
They typically work for industries with automated processes, such as chemical or manufacturing plants, with the goal of improving system productivity, reliability, safety, optimization and stability.

43. What Is Instrumentation Control?
In addition to measuring field parameters, instrumentation is also responsible for providing the ability to modify some field parameters.
Some examples include:
Device Field Parameter(s) Valve Flow, Pressure Relay Voltage, Current Solenoid Physical Location, Level Circuit breaker Voltage, Current.

44. What Is Instrumentation Measurement?
Instrumentation can be used to measure certain field parameters (physical values):
These measured values include:
* pressure, either differential or static
* flow
* temperature - Temperature_measurement
* level - Level Measurement
* density
* viscosity
* radiation
* current
* voltage
* inductance
* capacitance
* frequency
* resistivity
* conductivity
* chemical composition
* chemical properties
* various physical properties

45. Can We Use A Control Valve Without Positioner?
Control valve can not be without positioner. The purpose of the positioner is to control the control valve stroke so as to keep the valve in desired position. The positioner receives signal from the controller, and send the boosted signal to the actuator to reach the desired position as and when the valve reaches the desired position the positioner cuts the boosted signal to the actuator and keeps the position.

46. Why 4-20 Ma Signal Is Preferred Over A 0-10v Signal?
Generally in a transistor some amount of voltage is required for turning it on. This voltage is the cut in voltage. Up to this voltage the exists a nonlinearity in its characteristics. Beyond this cut in voltage the char. of transistor is linear. This nonlinear region lays between 0-4ma, beyond 4ma it linear. This is why 4-20 ma range is used.

47. What Is Remote Mount With Mta Option? (in Case Of Dual Sensor Vortex Flowmeter, Rosemount Has Written In Its Catalog Drawings)?
Remote mount with MTA means MTA connector for mounting remote connection.
MTA is the Connector used for connection. Generally we called it MTA Connector.
There are many types of MTA connector such as MTA 100connectors, Mta 156 connectors etc.

48. How To Write The Program For Single Push Button By Using Ladder Diagram?
1. Create a Push button
2. Connect a Counter series to PB
3. Create a compare button
4. Initialize 1 at one end
5. Counter output in another
6. Connect the Coil which has to be energized
7. Initialize 2 at one end
8. Counter output in another
9. Connect the Coil which has to be reenergized.
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